| Job Requirement |
KRA REQUIRED :
Inspect raw materials, in-process products, and finished goods for compliance with quality specifications and standards.
Monitor and enforce quality control measures at various stages of FIBC manufacturing (weaving, lamination, cutting, printing, stitching, etc.)
Ensure supplier quality certificates are received and validated before acceptance.
Coordinate with the store and purchase department in case of non-conformities.
Ensure workers follow standard operating procedures (SOPs) and work instructions.
Check key parameters like GSM, tensile strength, UV resistance, dimensions, Fabric quality, loop attachment, Fibc Bag load cell test, cleanliness etc
Immediately identify, report, and isolate defective processes or products.
Ensure compliance with ISO and other relevant certifications and standards.
Conduct audits of processes and products and implement corrective actions
Conduct pre-dispatch inspection of finished FIBCs as per customer specifications or AQL (Acceptable Quality Limit) standards.
Verify labelling, pallet packing, weight consistency, and visual appearance.
Prepare final inspection reports for internal records and for customer review (when applicable).
Maintain quality records including inspection reports, non-conformance reports (NCR), corrective and preventive action reports (CAPA), and customer complaints.
Prepare and update quality checklists, SOPs, and technical specifications.
Support Internal and External audits (ISO, Customer audits).
Participate in root cause analysis and continuous improvement activities (5S, Kaizen, Six Sigma basics).
Provide feedback to production on recurring quality issues and suggest preventive measures.
The wastage and rejection data for loom, fabric, tape, bobbin, and related materials have been recorded and analyzed to identify areas for process improvement and to minimize material loss during production
Support Training Programs for Production Staff on Quality Standards and Defect Prevention.
QUALIFICATIONS & KEY REQUIREMENTS
Diploma/B.E./B.Tech in Textile Engineering, Plastic Technology, or any science-related field.
8+ years of experience in QA/QC in FIBC or woven sack manufacturing industries.
Basic Computer proficiency (MS Office, Excel, ERP systems).
Knowledge of International Quality Standards (ISO 9001 and other Standards.).
Internal Auditor (ISO 9001)
Knowledge of QMS, 7 Qc tools, Six Sigma, Kaizen, PDCA Cycle
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